Our Poultry Rendering Machine for Making Meat meal and Bone meal transfer the animal by-products into Meat and bone meal, Whole meal, Feathers meal, etc. This process is called rendering. These meals can be sold to the pet food industry, feed industry etc.
Process flow diagram
1. Short processing time and less labor. This series of dead livestock and poultry disposal equipment for dead pigs, chicken, duck, pig, chicken manure, cow dung, sheep dung of livestock and poultry dung, fungus mushroom residue and organic waste liquid, crop straw can be safely disposed within 48 hours; only 1 - 2 person per working shift can complete the work.
2. Save land and low infrastructure costs. The harmless treatment equipment for sick and dead livestock and poultry can be put into production with an area of only 10 square meters. The whole production line also occupies only 660 square meters of land, Which greatly reducing the cost of basic civil construction.
3. No pollution, effectively protect the environment. The innocent treatment of livestock and poultry equipment adopts closed fermentation technology, fermentation strains also add have deodorization strains, the production process is under the aerobic condition, no odor, no secondary pollution.
4. Effectively kill and destroy harmful bacteria thoroughly,not affected by external climate. Whether in the cold north or in the hot, humid south, the fermentation temperature can reach 80 to 100 degrees through closed fermentation.Thus thoroughly kill harmful bacteria, eliminate crop diseases and insect pests, ensure the breeding enterprises harmless treatment.
5. High machanization and High automation. The innocent treatment plant is controlled by PLC program. The whole process of feeding, fermentation, temperature control, drying and discharging can be automatically controlled. The workers can operate the device after simple training. Meanwhile, the whole process of mechanized production greatly reduces the labor force.
The volume of the silo isdepend s on your required capacity. It is made of 6mm carbon steel plates. The top and bottom are reinforced by carbon steel angle iron.
The screw conveyor is very essential in the whole process. It can be made from carbon steel or stainless steel. It's mainly used for conveying materials, which is easy to clean and with long service life.
Standard Lamella pump
The Lamella pump is the professional machine in rendering plant, which is high capacity pump with low energy consumption. The lamella pump is used to pump highly viscous liquids containing large particles, such as pre-broken animalby-products, pet food or fish.
There are single shaft, double shaft, multiple shaft crusher to choose from, which depends on your raw material. It's used for cutting large material into small pieces and crushing the frozen material into evenly right size, it is for better conveying and cooking.
In this process, there are batch cooker and high temperature high pressure continuous cooker to choose from.
The cooker has two parts: the rotor and the jacket.
Screw dewatering press
The screw press plays a decisive role in the whole process. It uses a set of variable diameter shafts and variable pitch screws, running in opposite direction and squeezing out the liquid through the filtering plates.
Disc plate dryer
There are disc dryer and coiler dryer in drying section, which aim at increasing heating area and drying the material to achieve the good drying effect.
The cooler mainly cools the materials from the dryer to the room temperature, and then goes to the packing system. It lowers the temperature of the material by contacting the cold wind. The cold wind will be extracted through the bag dust filter.
Q1: What's rendering machine?
Rendering machine can process livestock waste into bone and meat meal and crude animal fat. The whole process needs some professional machines such as crusher, screw cooker, screw press, drier, decanter, etc.
Q2: Can the machine process the diseased animal or dead animal？
Our rendering plant adopts harmless treatment process to dispose the animal waste, even the diseased or dead animal, which largely reduce the pollution for environment.
Q3: Which level quality are your products?
We have got CE,ISO,SGS,TUV,DNV certificate so far.
Q4: How can I choose the rendering machine?
Please tell us what is the raw material and how many raw material do you want to process per day? how many final product do you want to get? We will make a proposal for you within 24 hours.
Q5: What's your payment term?
It is negotiable. Generally,40% Down, 60% before delivery after inspection by the Customer.